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Sandwich panels and structural composite panels are critical components in industries such as transportation, construction, aerospace, energy, and industrial equipment. These engineered panels combine multiple layers — often with core materials and skins bonded with adhesives — to achieve structural strength, lightweight performance, insulation, and durability. At Kirkco, we provide precision dispensing, sealing, bonding, and automation systems that help manufacturers produce high-quality sandwich panels with consistent material application, tight tolerances, and optimized cycle times.
Sandwich panels typically consist of:
Outer skins (metal, composite, or engineered surfaces)
Core material (foam, honeycomb, balsa wood, or composite core)
Adhesive or resin interface that bonds skins to core
The adhesive layer is critical — it must be applied accurately, evenly, and consistently to ensure maximum bonding strength and structural performance. Misplacement, inconsistent bead size, voids, or uneven wet-out of adhesives can compromise panel integrity and lead to defects.
Kirkco’s solutions are engineered for repeatable precision and reliability across a range of panel types and production volumes.
Accurate adhesive line dispensing is essential for strong, uniform bonds in structural panels. Kirkco systems provide:
Controlled bead width and height
Closed-loop servo or proportional control
Wide bead capability for core bonding
Metered material delivery to prevent excess usage
These systems ensure accurate adhesive distribution over panel surfaces of any size.
Reactive and filled adhesives require precise metering and mixing to achieve uniform cure and optimal bond strength. Our platforms include:
Volumetric gear pumps
Progressive cavity pumps
Plural component metering & mixing
Static and dynamic mixing heads
Combined with controlled dispensing, these systems deliver consistent chemistry and structural integrity.
For panel assembly lines, Kirkco provides:
XYZ gantries
Multi-axis motion systems
PLC & HMI control
Integration with presses and conveyors
Automation reduces operator variability, improves cycle times, and ensures reproducibility at scale.
Engineering Engagement
Ready to Engineer Your New System?
Kirkco supports confidential engineering engagements under NDA. Discuss your application requirements with our team and receive a system architecture tailored to your process.
Have a process challenge that cannot be solved with off-the-shelf equipment?
Dispense & Regulate
1K & 2K Systems
