Impulse Dosing Valve (IDV)
SOMA IDV (Impulse Dosing Valve)
Purpose
The SOMA IDV Impulse Dosing Valve is designed to precisely control the dosing of various fluids, particularly in industrial applications where accurate and reliable dosing is essential for product quality.
Features & Functionality
- Impulse Dosing: The IDV is capable of impulse dosing, which allows for precise and controlled delivery of fluids in small amounts.
- Fast Switching: It features fast switching capabilities, enabling quick response times for dosing adjustments.
- Compatibility: The IDV is compatible with a range of fluids, including lubricants, chemicals, and other industrial liquids.
- Pressure Sensing: To ensure accuracy, it often incorporates pressure sensing technology to monitor and adjust dosing parameters in real-time.
- Configurability: It can be configured and controlled through various means, such as digital interfaces and higher-level control units.
- Teach Mode: The IDV often includes a "teach mode," where operators can set and teach specific dosing parameters for different substances or applications.
Applications
- Industrial Lubrication: In manufacturing settings, the SOMA IDV is commonly used for precise lubricant dosing in machinery, ensuring optimal performance and longevity.
- Chemical Processing: It finds application in chemical dosing systems, where accurate dosing of chemicals is critical for reactions and product quality.
- Food and Beverage: In food processing, the IDV can be used for controlled dosing of ingredients, flavors, and additives.
Integration with Systems
- System Integration: The IDV is designed to seamlessly integrate into dosing systems, such as the SOMA DIS Dosing Inspection System mentioned earlier.
- Control Options: It offers various control options, including integration with higher-level control units and digital interfaces for precise adjustments.
Additional Components
- Valve Heating (SOMA IDV-H): This optional component provides heating to the IDV, which can be crucial for maintaining the proper viscosity of fluids in cold environments.
- Dosing Piston Stroke Monitor (SOMA IDV-INI): Another optional component, this monitor helps in precisely measuring and controlling the stroke of the dosing piston for accurate dosing.
Advantages
- Accuracy: The SOMA IDV offers high precision in dosing, crucial for industries where even slight variations can affect product quality.
- Reliability: With its fast-switching capabilities and robust design, it provides reliable performance even in demanding industrial environments.
- Versatility: Its compatibility with various fluids and its configurable nature make it versatile for different applications and industries.
- Ease of Integration: Designed for easy integration into dosing systems, it simplifies the setup and operation of dosing processes.
The SOMA IDV, in conjunction with systems like the DIS Dosing Inspection System, forms a comprehensive solution for industries requiring precise, reliable, and monitored dosing of fluids.
| Technical data | IDV 2 | IDV 3 |
|---|---|---|
| Dimensions (LxWxH): | 200 mm x 40 mm x 40 mm | 200 mm x 40 mm x 40 mm |
| Dosing medium: | NGLI 1 - 3 | NGLI 1 - 3 |
| Medium form: | 0.5 - 12 bar | 0.5 - 12 bar |
| Dosing frequency (fmax):> | 20 Hz | 20 Hz |
| Dosing volume: | 1 - 18 mm3/dosing impulse (IDV 2) | 5 - 45 mm3/dosing impulse (IDV 3) |
| Dosing medium hose: | Ø 10 mm, Ø 12 mm, length depending on dosing mediumRow 7, Column 2 | Ø 10 mm, Ø 12 mm, length depending on dosing medium |
| Dosing nozzles: | 0.4 / 0.6 / 0.8 / 1.0 / 1.2 / 1.5 mm / special nozzles | 0.4 / 0.6 / 0.8 / 1.0 / 1.2 / 1.5 mm / special nozzles |
| Compressed air supply between IDV and quick-acting valve: | Ø 4 mm, length < 300 mm | Ø 4 mm, length < 300 mm |
| IDV-PV supply hose: | Ø ≥ 6 mm | Ø ≥ 6 mm |
| Air pressure: | 4 - 7 bar | 4 - 7 bar |
| Air consumption: | 13 l/min | 13 l/min |