High Pressure Metering

ULTRAMIX

The High Pressure foaming machine Ultramix Series provides great flexibility for medium to high productions using multiple mixing heads with flow rates from 5 to 5000 gr / sec. It's very useful in sectors where variable shot to shot ratios are required (automotive for example). Production of integral self-skinning parts, flexible dual-hardness productions, and productions where it is necessary to produce with variable flow rates in general (self-regulation of the flow rates) full-optional equipment included in the price.

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ULTRAMIX 10-S MICRO DOSING

ULTRAMIX 10.S High pressure micro dosing In the last few years ISC has successfully dedicated itself to “micro dosing” polyurethane in high pressure, pouring up to one gram through a “L” type self-cleaning mixing-head.

ISC has manufactured several machines which satisfy the needs of different sectors such as naval industry, railway industry, automotive industry, furniture and medical industry.

The machine named ULTRAMIX 10-S is sometimes connected to a Robot, manual working centers or CNC automatic centers. Precision makes the difference @ ISC.

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ULTRAMIX PLUS

Multicomponent High Pressure foaming machines for continuous sandwich panel lines Ultramix Plus Series foaming machines dedicated to the production of sandwich panels production of dedicated or combined PUR and PIR foams very high productivity and great flexibility usually combined with foaming portal use of hydrocarbons in almost all applications

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ALFAMIX

High Pressure foaming machines Alfamix Series productions of low and medium volumes single mixing head provision production for thermal insulation (panels, refrigerators, and packaging) production of flexible foam for furniture productions where it is necessary to replace low pressure foaming machines at a competitive price

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ULTRAMIX P

High Pressure foaming machines for hydrocarbons-blown systems Ultramix/P Series productions with dangerous and flammable blowing agents production of refrigerators and chest freezers in the household appliances sector production of blast chillers, commercial refrigerators, cold rooms in the commercial and industrial sector sandwich panels for the building sector special productions of integral self-skinning foams standard equipment of integrated safety systems and monitoring of explosive gas leaks The “Ultramix/P” is the high-pressure metering machine designed for the safe use of flammable blowing agents, such as Cyclopentane, Isobutane, etc. Submitted to a complete and accurate risk analysis, hydrocarbons-blown systems can be considered safe and pose no danger to the operators involved in the process or to the environment.

The need to reduce the environmental impact from greenhouse emissions policy of our company has the key point development, pushing ISC S.r.l. to design a foaming machine helping those foam with hydrocarbons to sustainable development. However, choosing a machine for PU foaming with Pentane is always a very important choice, The experience of the SC S.r.l. has developed this series of foaming machines for making the only choice,

Features with a very high standard as:

• 300 liters jacketed tanks with capacitive level and agitator,
• Axial piston dosing pumps with magnetic coupling, filter in suction and digital safety pressure gauges,
• Flowmeters with "close-loop" function integrated in the PLC. Electric control panel realized according to the customer needs. Possibility to manage multiple mixing heads for high production needs and working recipes up to 99 (standard solution c/w 12 recipes),
• The electric panel of the foaming machine is supplied along a monitoring panel for ventilation and gas detectors control
• The monitoring panel can handle not only the foaming machine safeties but also other parts of the line (Jigs, Presses and Premix stations),
• The Polyol/C-pentane part of the machine is located under forced ventilation with continuous monitoring , All the sensible parts, where required, are supplied with Atex certification and other parts follow CE markings standards,
• The ULTRAMIX-P series can be easily installed on existing plants even "stand-alone"
• Possibility of revamping of existing machines with low investment impact
• Solutions with more than two components according the application to use.

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ECO MIX

Mixing Unit for Hydrocarbons and polyol in a batch process:

The strong international focus that has been placed on greenhouse gases and gases which are hostile to the ozone layer, has led ISC to deep and strong efforts for the development of efficient and environmentally friendly foaming processes.

Today, ISC puts a lot of efforts to helping customers in shifting their equipment for hydrocarbons-blown foams all over the world, with a wide range of available metering systems dedicated to this process.

The blending unit “Ecomix” is an innovative, simple, and precise mixing system that allows the use of new generation blowing agents, including hydrocarbons, only when necessary. Combined with other complementary equipment it helps to optimize times and methods in the production process.

The ECOMIX device is an automatic system which permits to meter and mix by keeping a constant ratio between Polyol and ecological blowing agents (HC) through high accuracy control systems by selecting the quantity,

• High efficiency dosing pump for pure Polyol, coupled to a motor at variable speed by means of frequency converter.
• Safety pressure gauge at Polyol dosing pump feeding.
• Safety pressure gauge in suction to the HC blowing agent metering pump.
• HC blowing agent metering pump diaphragm type coupled to a frequency converter-driven motor for ratios/deliveries setting and change.
• Safety pressure gauge at the HC blowing agent metering pump feeding point.
• Static mixer to get a homogenous blend.
• Polyol flow control made of volumetric flowmeter.
• Flowmeter for HC blowing agent with high accuracy.
• Automatic valves for recycle pressure adjustment on Polyol and HC blowing agent line.
• Pressure balance system to ensure a perfect blending.
• Continuous monitoring of the blend via analog PLC control.
• PLC Siemens S7-1200 series for data processing.
• HMI type Siemens KTP 700 series for settings and alarm visualization.
• Frequency converter for POLYOL and HC Blowing agent pump motors.
• Ethernet connection for production data facility

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RIM MIX

High Pressure mixing unit for filled materials Rim-Mix Series production of parts with mechanical strength where a fiber is mixed with the polyol (especially in the automotive sector) production where a high resistance to fire is required by adding graphite in powder or microspheres (rigid and flexible foam as well) productions where a substantial cost reduction is required (addition of fillers that increase the weight of the part produced)

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Low Pressure Metering of PU Foam with Maximum Process Control

KIRKCO low pressure metering machines offer the latest polyurethane dosing and mixing technology at an affordable price. Low pressure metering machines are ideal for many applications, including low-volume production, elastomers, micro dosing, discontinuous block foam production and foam-in-place gasket and filter plants.

The compact I-MIX Low-pressure metering machine is simple, user-friendly, and affordably priced. Pumps, tanks and control panel are mounted on a single frame or moveable chassis. Our systems are designed for minimum maintenance and maximum control of the most important foam processing variables: Flow, Pressure and Temperature.

Quality components, reliable process control, affordably priced, and superior after-sales support make KIRKCO metering machines the right choice for rigid, flexible, or integral skin polyurethane foam applications. Our process experts will help you select the correct model and options for your application.

High Pressure Metering of PU Foam With Maximum Process Control

KIRKCO high pressure metering machines offer the latest polyurethane dosing and mixing technology at an affordable price. High pressure metering machines are ideal for many applications, including continuous and discontinuous panels, refrigerator doors and cabinets, hot water heaters, and automotive interior components.

The compact ALPHAMIX metering machines are simple, user-friendly units that feature fixed displacement Rotary Power pumps and one or two L-style mix heads with limited options at a great price. Output and motor speed are automatically controlled by variable frequency drives based on the shot recipe.

The modular ULTRAMIX metering machines are designed for higher production rates and feature Rexroth A2VK pumps, two-speed motors, and many options.

Both machines are designed for minimum maintenance and maximum control of the most important foam processing variables: Flow, Pressure and Temperature.

Besides the two standard models, we offer custom-designed, special-purpose metering machines, including systems that satisfy the environmental and safety requirements of mixing and dispensing polyurethane foams made with alternate blowing agents, such as pentane. ULTRA MIX P and ECO MIX.

Quality components, reliable process control, low cost, and superior after-sales support make KIRKCO/ ISC -USA metering machines the right choice for rigid, flexible, or integral skin polyurethane foam applications. Our process experts will help you select the correct model and options for your application.

Standard Features

Pentane Capable Metering Machines

We offer a flexible, modular solution for making polyurethane foam with hydrocarbon blowing agents, such as pentane. Polyol-pentane pre-mixing units also are available.